How an extrusion blow molding machine works

Extrusion blow molding machine

TDB-120A 120 L Accumulator Blow Molding Machine

Single stationUp to 120L
Max. volume
120L
HDPE output
160kg/h
Clamping force
740kN
Screw diameter
100mm
  • 120 L maximum product volume with a 12.8 L accumulator.
  • 100 mm screw and 160 kg/h HDPE extrusion output.
  • 740 kN clamping force; 900 × 1450 mm maximum mold size.

TDB-120A — standard configuration

TDB-120A — standard configuration — TDB-120A
ParameterUnitTDB-120A
Model—TDB-120A
Maximum product volumeL120
Station—Single station
Dry cycles (not a production rate)cycles/h120
HDPE extrusion outputkg/h160
Machine weightt20
Machine dimensions (L × W × H)m6.8 × 3.4 × 4.5
Maximum die diametermm420
Die head heating zones—6
Accumulator capacityL12.8
Die head heating powerkW30
Platen distancemm500–1400
Clamping forcekN740
Screw diametermm100
Screw L/D ratio—25:1
Screw heating powerkW21
Screw heating zones—4
Screw motor powerkW45
Hydraulic pump drive powerkW31.5 + 4
Total installed powerkW131.5
Air consumptionm³/min1.6
Blow pressureMPa0.6
Cooling water pressureMPa0.3
Cooling water flowL/min180
Maximum mold size (W × H)mm900 × 1450

Parameters are taken from the product documentation. Please confirm the final configuration with our engineers before ordering.

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Regarding: TDB-120A

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Model and application

The TDB-120A, previously listed as TDB-120F, is a single-station accumulator-head machine for container projects up to 120 L. A 12.8 L accumulator supplies the parison, while the standard 100 mm screw is rated at 160 kg/h HDPE extrusion output.

Product and mold selection

This configuration provides 740 kN clamping force and a 900 × 1450 mm maximum mold envelope. For a tall drum or large hollow container, review neck access, wall distribution, mold cooling and part removal alongside the nominal volume. The standard machine dimensions are 6.8 × 3.4 × 4.5 m; plant layout must also allow for service access and auxiliary equipment.

Configuration comparison

The step from the TDB-50A to the TDB-120A changes more than container capacity: the accumulator increases from 6.6 L to 12.8 L and the clamp from 260 kN to 740 kN. The standard cooling-water flow also changes from 65 L/min to 180 L/min. These differences should be included in the production-line and utilities plan.

Standard configuration TDB-25A TDB-50A TDB-120A
Maximum product volume 25 L 50 L 120 L
HDPE extrusion output 110 kg/h 130 kg/h 160 kg/h
Accumulator 4 L 6.6 L 12.8 L
Clamping force 215 kN 260 kN 740 kN
Maximum mold size (W × H) 550 × 650 mm 700 × 950 mm 900 × 1450 mm

Compare TDB-25A, TDB-50A and TDB-120A in the servo blow molding range.

How to read the specifications

Specifications are the standard configuration in Tongda’s latest brochure (printed pages 35–36), confirmed by Tongda’s marketing department. Custom configurations require a separate specification.

  • HDPE extrusion output is a mass-flow specification, not finished products per hour.
  • Dry cycles describe machine cycles, not the production rate of an accepted container or panel.
  • Installed power is the machine rating, not measured electricity consumption. Auxiliary equipment needs a separate utilities review.

For a production estimate, send your drawing and requirements, including resin, target part weight, dimensions and required accepted output.

FAQ

Is the TDB-120A specified for 200 L drums?

The current brochure lists a maximum product volume of 120 L for this model. A 200 L drum requires a separate model and mold review; do not infer compatibility from the accumulator-head machine category.

Does 120 dry cycles/h establish the production rate?

No. Tongda confirms that dry cycles describe machine cycles rather than finished-product output. A production trial with the specified resin, mold and container is needed to establish accepted units per hour.

Which utilities should be planned for the standard configuration?

The brochure lists 131.5 kW total installed power, 1.6 m³/min air consumption at 0.6 MPa blow pressure, and 180 L/min cooling water at 0.3 MPa. Confirm the complete line including auxiliary equipment before installation.

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